Electrical, scaffolding, baffles, and insulation

Past couple of days have been spent on running electrical wires (rough-in) and having that inspected (with flying colors), so insulation finally can be put in. It is starting to get cold outside and wife wants to turn on the heat...

A run down to Lowe's to pick up insulation filled the Cruiser to the brink, but I managed, dog in the passanger seat, to get everything I needed home in one run.

In order to reach up to the tall ceiling, I had to build a scaffold, or rather an intermediate floor, so I could put up the baffles and the R-30 insulation up between the roof rafters.

Modified drain line

After a few days of contemplation, I decided that I was not totally happy with the way Tom did have the storm drain line put together. On top of that, we had to wait a little for the roof to dry off before going up and nailing down one of the final edges. And since we had left the trench open, I decided to attack and modify the drain line for better flow of water from the downspouts. Even with a good sloping yard, one does not want to hav to dig this up in a few years because there's an area with a bit of backwater where debris will collect over time and clog.

Never easy to work on a 4" pipe that is "immobile" at both ends but with some dedication and brut force, we managed to make it the way it sort of should have been built, with much better "flow".

Rest of the day was spent working on putting up the gutter over the deck (remind me that I HATE piecemeal gutters), cleaning up (showers), and then running around Eastside shopping since it was dad's last day in town. We were sort of lucky since the rain literally started just as we had pulled in all the tools...
Day ended with dinner at at Mexican cantina and a few margaritas. Well deserved I must say.

Sort of mazed that dad, at over 76 years of age, both is able and so interested in helping out with this stuff. Most people would just call someone and have it done, with far less final quality (guess that's the American way), but I really want this to be a HOME well built that can stand literally for centuries, not just a "spec house" who's sole purpose is to be "flipped" to the person one can trick the easiest.

Shitty Gutter System

Gutters are no high tech items. They are simply a tray, diverting water away from where you do not want it (near or inside the walls) to a more desired place (drain, dry well, flower bed, etc). Simple, been done for centuries.

Bought gutters at Lowes. Both HomeDepot and Lowes carries the same system from Amerimax Products. Does look flimsy, overly complicated, and literally a pretty shitty system overall. Since I have good help (dad) will put up over the critical areas, but likely to review again when the spring arrives.

Get the hell out of there...

The guys came early this morning, eager to finish up and finally "get the hell out of there", after essentially two months on location. In a way, it'll be empty without them.

Tom started putting Tyvek on the front with Mike's assistance. When he started (alone) in the back, I offered to help but he declined. It was sort of amazing to see how he managed to handle that giant roll, all by himself. But Steve eventually showed as well and now Tom eagerly accepted the help. Later I heard that Tom did take a spill into one of the bushes out back. I guess that changed his mind.

Mike added brackets on the inside that the inspector called out for, and then started gathering the tools and other miscellaneous material left all over. With my help, it did not take that long to load everything up on the trucks and get some time to relax. These guys might looks like they are from "the hood" (they aren't, staged photo) and they have proven to be a great group of skilled craftsmen, that really done an excellent job. Tom has been the one who has been here from day one (over two months ago), and he is an increadibly hard worker. Never leaving before he has made sure that he is happy, which most of the time is a more stringent requirement than what I or inspector is asking for.

With the guys now gone it sort of turned empty here and I started washing the drive way and getting all nails, saw dust, and other debris taken care of. Has not been looking this nice - nor been this clean in months!. Just the side benefit of now being able to drive on it w/o risking a puncture is worth "millions". Maybe in a while we can even get the cars into the garage as well...

Just as I finished the drive way, the sun came out in force and it was the perfect time to "tack off" the final loose ends on the roof. I had a number of runs that needed to be tacked down, as well as some longer pieces that needed to simply be cut off. This time, it was all done with harness and rope - properly secured!

We also folded up the gigantic tarps that we've used as weather protection (but really only needed one day). Tarps that are 26'x40' are not small, and just a little wind moves them with a lot of force. Despite late evenings, it looks like we've been able to keep these tarps w/o any ruptures or punctures. Time to put them up on Cragslist so they can be used on their next project.

Once all done, a LONG shower and later a great sushi dinner with dad at Salmon Creek sort of ended this hectic phase. I still have a hard time realizing that we actually have gotten this far (this late in the fall) w/o any major weather issues. It being November, we could have seen both wind storms and torrential rains, but we've been really, really lucky.

Sprint to the finish

The rain we did get on Wednesday was thankfully shortlived and Thursday - after the morning fog lifted - came with decent and warm weather. It gave us the chance to do the leaking valley "the right way", even though it'd result in a real waste of this expensive stuff (Polyglass). Probably have four layers in a few areas, but better to leave it and make sure the top layer is "solid". The rest will eventually (summer heat) fuse together to form a solid mass of "hard core" roofing felt.

Mike dug up for foundation drainage and installed that with Tom's guidance/direction. This ended up being somewhat of a rush job, and I was not too happy with how the connection was finally done. The main gutter drain hits a sharp 90 and it'll eventually clog with debris up a little used pipe. Tom offered to redo it, but I declined. It was more important that he continued inside and finished the sheathing. I can always take care of the drainage later so I asked them to just leave it exposed. Need a few days to think about how it can be done better.

When the guys left in the late afternoon, essentially all the framing work had been completed. It was time for me to start cleaning up the drive way from the "big stuff". Dad and I went at it for a while, but it was not too long until I cursed and jumped high in the air: I had stepped on a nail, or rather on TWO nails! Both penetrated my clog, but only one got into the foot, just behind the toes. Luckily I'm still pretty fast and it really never got any chance to penetrate deep inside. Up to date on Tetanus shots, so I should be OK.
In retrospect, if this is the only incident (apart from sliding off the roof) we've had, I'm still pretty happy.

More rain - and a LEAK!

Wednesday turned out to be a wet day, but only during hte morning hours. Never the less, we had a small trickle of water coming down along the newly installed beam in spanning the entry way. A leak in the valley we worked so hard on - while disputing the approach - yesterday. Thankfully it was not more than a small and short lived trickle. In one way, it was a good sign, allowing us to redo that darn valley the right way tomorrow - the way it should have been done from the beginning!

Due to the weather, the guys worked mostly inside today, finally getting the long awaited supporting beam into the kitchen wall. Originally the architect had placed this one in the basement, supported by two additional pillars, but that was all due to a drawing error, adding four non-existing feet to the span. Since it now was only 11 feet, one long beam would do it, and putting it upstairs inside the kitchen wall made it all much easier than pulling out floor joists and all the associated wiring.

After the beam was in, Tom continued sheathing the internal shear walls. He even managed to get the sheets to pass all the way past and behind the stairs, allowing for a much stronger shear. It also gave me the chance to finally properly insulate that wall since it is towards the garage. If nothing else, it does add to the fire protection as well.

Rain...

Worked on the roof most of the day, at least after it heated up. Hopeless to be up while the morning dew is still present.
debated a long time how to do the "valley", and after having gotten too many inputs from too many people (sounds familiar), we decided on a compromise (which turned out to be a mistake). This Polyglass stuff though is good. With a little bit of heat, it melt (or floats) together to form a tights seal between rolls. And, it is guaranteed to be able to handle 90 days in Miami sun and rain, so it should last a long time in the Washington winter shade.

Very late Tuesday evening we got a few sprinkles. Of course we're not 100% done with the roof, but an "emergency patch" should be keeping the fort until tomorrow when we are supposed to at least get some dry (and potentially sunny) weather. Thursday looks decent, but after that fall/winter is arriving to the Puget Sound region, making any outside remodel work wait until we get into april/May. Will we be able to wrap it up? Really have no choice...

Apart from that, after me adding a layer of insulation to the front, the guys finished sheathing it and the house now actually looks finished, not counting siding. Left for them now is some shear wall work inside and adding another beam for reinforcement inside a kitchen wall. Add to that a little digging around the foundation for drainage, they are getting pretty close to wrap up this project.

Way behind - on updates...

Been working 16-17 hour days for the past ten days in order to benefit from great fall weather, so updates are coming slowly. Apart from sunny skies though, we've had (and still have) a great set of contractors. Without them, nothing would have been possible!

It now looks like we'll be able to be "sealed up" and weatherproof by late Tuesday, just in times for the rains that are rolling in for Wednesday...

On the below pictures, you can see "a before" and "in progress". It is still the same house - on the inside.

Falling - off the roof!

We started today putting on the VERY expensive underlayment (roofing felt). Normally you just put on a type of "tar paper", its thickness determines it durability, but since this is likely to be exposed for a while, I decided to go with something called "Polyglass". At about 7 times the price for normal "felt", it'd better be good.

It took a little while before we go the hang of it, but after a few laps, it was much easier. But as with everything new, it takes longer time than planned, and darkness started to fall. After having placed big flood lights and really only producing pitch dark shadows, we decided it was time to quit. But just as I was crawling to put in a few more "tacks" for the night, I suddenly started sliding backwards - towards the edge (and the abyss). With a small amount of moisture on the Polyglass, not even its sticky surface will halt a sliding person. It did not take long before I slid over the edge, went airborne, and landed perfectly in a large bush below. It was such a perfect and soft landing, still standing straight up, so my feet did not even touch the ground. Wow! If this would have been closer to the street, it could have ended really bad! Harness on from now on!